The Science Behind Vehicle Armor: A Look into the Materials Used at VASG

Vehicle armor plays a crucial role in providing protection against threats ranging from small arms fire to explosive attacks. At Victory Armoring Solutions Global (VASG), we utilize cutting-edge and state-of-the-art materials to deliver the most advanced armored vehicles on the market. Let’s take a deeper look at the materials used here at VASG.

Using Ballistic Steel and Composite Materials for Vehicle Armor

The first line of defense in any armored vehicle is the armor plating. At VASG, we use only the highest-grade, certified ballistic steel and composite materials to ensure superior protection without adding unnecessary weight during our armoring process. Depending on the design, the armor plating is used for a vehicle’s roof, doors, pillars, posts, panels, floor, and even its battery and EMC.

The ballistic steel we use for vehicle armor undergoes rigorous testing and certification to withstand high-velocity impacts from blasts and ammunition. Unlike conventional steel, ballistic steel is hardened through a precise heat-treatment process to absorb and dissipate energy upon impact, preventing penetration. In addition to steel, we incorporate advanced composite materials such as aramid fibers and ultra-high-molecular-weight polyethylene. These materials are lightweight yet incredibly strong, offering flexibility and multi-hit capability while reducing the overall weight of the vehicle.

Ballistic Glass

Did you know that vehicle armor also requires specialized ballistic glass to protect occupants from blasts while maintaining clear visibility? VASG integrates the highest-quality transparent armor, engineered to withstand high-impact threats.

Ballistic glass varies in thickness depending on the required protection level, typically ranging from 22 to 76 millimeters. Our armored glass is also composed of multi-layered construction, creating a strong yet transparent shield that can absorb energy and prevent dangerous glass fragments upon impact. As an added bonus, our ballistic glass also provides UV protection for passengers.

Suspension: Handling the Added Weight

As you can imagine, armoring a vehicle adds significant weight, which can strain its suspension system. To maintain performance and drivability, we reinforce and upgrade the suspension components. This includes features like heavy-duty springs and shock absorbers, upgraded control arms and stabilizers, and reinforced axles and chassis components. A properly upgraded suspension system ensures that the armored vehicle maintains its maneuverability, ride comfort, and durability.

Brake Lines, Fuel Tanks, and Radiators

Often-overlooked yet vital feature of our armored vehicles is the protection of smaller yet critical components. Exposed elements like brake lines, fuel tanks, and radiators present a serious vulnerability—if compromised, the vehicle may lose its ability to function effectively. VASG mitigates this risk by installing steel and composite reinforcements to protect these features and upgrade them to function better than ever.

Run-Flat Tire Inserts

In an armored vehicle, mobility is key to survival. Therefore, run-flat tire inserts are a critical component of VASG’s vehicle armor. Unlike standard tires, our run-flat inserts allow vehicles to continue driving up to 55 kilometers after sustaining damage. These inserts work by providing internal structural support; a durable polymer or reinforced rubber ring is installed inside the tire, preventing the wheel from touching the ground when the tire loses air pressure.

These materials and techniques are standard practices for armored vehicles. However, when the armor level and materials are at the highest ballistic and blast protection standards, both the level of safety increases, and more areas of the vehicle can be covered.

At VASG, we take a scientific and engineering-driven approach to vehicle armor. From ballistic steel and composite materials to smaller, upgraded components, every element is meticulously designed to provide the highest level of protection and performance. When lives are on the line, cutting corners is not an option. Our commitment to quality and innovation ensures that every VASG armored vehicle is built to withstand the most demanding security challenges.